DMC & barcode verification
Read and validate part identifiers before allowing the machine sequence or station process to continue.
TRACEABILITY ENGINEERING
Traceability for Connected Manufacturing.
SAAVI develops traceability solutions that connect part identification, station status, process results and production records across automated manufacturing lines. We integrate scanners, PLCs, HMIs, testers, vision systems and databases according to the project requirement.
DMC / BarcodeStation TrackingPLC IntegrationResult CaptureProduction Records
01 / TRACEABILITY ENGINEERING
Traceability designed around the production process.
A useful traceability system starts with the part journey, identification method, station sequence, process data and customer reporting requirement — not just a database.
SAAVI connects machine-level signals and inspection results with part identification and production records so that each station can exchange the information required for controlled manufacturing and traceability.
WHAT WE COVER
Traceability & production data engineering
- DMC, barcode and scanner integration
- Part identification and validation
- Station-wise process-result capture
- PLC, HMI and machine communication
- Production history and records
- Traceability software and commissioning
02 / TRACEABILITY CAPABILITIES
From part identification to complete production history.
Traceability sits between the machine process and manufacturing data. We structure the system so that part identity, station status, process results and production information are exchanged consistently.
Station tracking
Track part movement, station completion, process status and required data across connected operations.
Process-result capture
Capture pass/fail results, measurements, tester results and application-specific process values.
PLC communication
Exchange part, station, command, status and result information between PLC control and traceability software.
Production records
Store production and process information required for history, reporting and traceability.
Commissioning support
Verify scanner communication, PLC handshakes, station logic, data flow and production records.
03 / TRACEABILITY PLATFORMS
Traceability software and machine integration.
The traceability architecture is selected according to the number of stations, data requirements, scanner technology, PLC platform, customer standard and reporting needs.
DMC / barcode scanners
Industrial code-reading devices integrated with PLC and traceability workflows.
PLC + HMI integration
Machine status, station commands, interlocks and result information exchanged with the control system.
Traceability database
Production and process records organized for station history, identification and application-specific reporting.
04 / ENGINEERING PROCESS
Structured traceability development from requirement to production.
The workflow depends on the line architecture and customer data requirements, but the engineering normally follows a controlled path from station mapping through production validation.
01
Map the production flow
Review stations, part identification, process steps, required results, reject conditions and data requirements.
02
Build the traceability logic
Develop station handshakes, identification validation, result handling, data exchange and operator workflows.
03
Integrate & debug
Connect scanners, PLCs, HMIs, testers, vision systems and databases and verify end-to-end data flow.
04
Validate production history
Run production trials, verify records against part identity and support final traceability validation.
05 / APPLICATIONS
Traceability for real manufacturing applications.
Traceability systems can support many machine and line architectures. Typical applications include:
Part identification
Validate DMC or barcode information before the process begins or at defined stations.
Assembly line tracking
Track station completion and process results across multi-station assembly systems.
Test-result traceability
Associate tester pass/fail results and relevant process values with the part identity.
Inspection-result capture
Store machine vision inspection results against the identified part and station.
Robot cell tracking
Exchange part and process status between robots, PLCs and traceability systems.
Production history
Maintain production records for application-specific history, analysis and customer reporting.
06 / FAQ
Traceability questions.
Can you integrate traceability with an existing PLC machine?
Yes. Traceability can be integrated with existing PLC and HMI systems using the available communication architecture and station signals.
Can you handle DMC and barcode verification?
Yes. Scanner integration can be used for identification and validation, with the result passed to the PLC and traceability workflow.
Can each station have its own result and status?
Yes. Station-wise commands, status, process results and completion information can be structured according to the line architecture.
Do you provide commissioning and troubleshooting?
Yes. Support can include scanner communication, PLC handshakes, data flow verification, database records and production trials.
Have a traceability requirement?
Send SAAVI your station list, DMC or barcode requirement, PLC details, process-result requirements or existing traceability information. We can review the application and discuss the engineering scope.